otgate

otgate

An OT-aware authorization MCP server for OPC UA that applies process-aware policies (value ranges, rate limits, interlocks) to every agent call, enabling safe industrial control with optional human approval workflows.

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otgate

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An OT-aware authorization gateway that sits between an LLM agent and an industrial OPC UA server, applying a process-aware access policy — value ranges, rate limits, interlocks — to every call the agent makes.

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<p align="center"> <img src="assets/demo.svg" alt="otgate demo: an LLM agent's writes to a reactor gated by policy — ALLOW, ASK, DENY with reasons" width="100%"> </p>

[MCP client / agent] ---MCP---> [otgate] ---OPC UA---> [OPC UA server]
                                    |
                     [policy engine + audit + shadow mode]

otgate is itself an MCP server. The agent connects to it as if it were an ordinary OPC UA MCP; internally otgate holds a client to the real OPC UA server. Every call is transparent to the agent, and otgate intercepts each one to apply policy and record an audit line.

Why

  • Existing OPC UA MCP servers write to tags with no authorization layer — the agent has full, unbounded access.
  • Existing LLM guardrails (LlamaFirewall, NeMo Guardrails) work on text/prompts and do not understand process semantics — they know nothing about ranges, rates of change, or interlocks.
  • otgate closes exactly that gap: OT semantics + admission policy + audit.

It is not "you may write to this tag" but "you may write within range X, no faster than Y over interval Z, and only while the emergency tag W is not active".

Where this fits: OWASP ASI02

In the OWASP Top 10 for Agentic Applications, the risk otgate targets is ASI02 — Tool Misuse & Exploitation: an agent that stays inside its granted privileges but uses a legitimate tool unsafely — parameter pollution, excessive execution, or a call that is only dangerous given the current system state.

Identity and access layers (ASI03) answer may this agent call this tool. They do not look at what it writes, how fast, or under which conditions. otgate is the layer that does:

ASI02 sub-mechanism otgate
Parameter pollution value_range — the argument itself is checked
Excessive execution / scale max_rate over rate_interval, durable across restarts
Unsafe given system state interlocks — reads live guard tags before allowing
Unsafe composition (salami attack) cumulative_range — bounds total drift over a window, so slicing a forbidden move into legal steps does not work
Recursion / call storms max_calls over calls_interval
Unverifiable safety condition fails closed — denies rather than guesses

Per-step limits judge one write; cumulative limits judge a series. Without the latter an agent walks around max_rate with many small legal steps:

step 1: 50.0 -> 52.5  (drift  +2.5)  ALLOW
step 2: 52.5 -> 55.0  (drift    +5)  ALLOW
step 3: 55.0 -> 57.5  (drift  +7.5)  ALLOW
step 4: 57.5 -> 60.0  (drift   +10)  ALLOW
step 5: 60.0 -> 62.5  (drift +12.5)  DENY  cumulative drift too large:
                                           62.5 is +12.5 from 50, allowed [-10, 10]

A full mapping against all ten OWASP agentic risks — including what otgate explicitly does not cover (tool-chain manipulation, goal hijacking, memory poisoning, rogue-agent detection) — is in docs/threat-model.md.

Install

pip install -e .           # core: FakeBackend, engine, MCP server
pip install -e ".[dev]"    # + pytest for the test suite
pip install -e ".[opcua]"  # + asyncua for a real OPC UA backend

Python 3.11+.

Policy example

A policy is a YAML list of per-tag rules. Any tag not listed is denied by default.

# examples/reactor_policy.yaml
- tag: "ns=2;s=Reactor.TIC101.PV"     # temperature, read-only
  access: read

- tag: "ns=2;s=Reactor.TIC101.SP"     # temperature setpoint
  access: write_with_approval          # writes need human approval (ASK)
  value_range: [40, 80]                # only within 40..80 degC
  cumulative_range: [-10, 10]          # ... and no more than 10 degC total drift
  cumulative_interval: 3600            #     from where it stood an hour ago
  max_rate: 5                          # no faster than 5 degC ...
  rate_interval: 60                    # ... per 60 seconds
  interlocks:
    - tag: "ns=2;s=Reactor.ESD"        # blocked while emergency shutdown ...
      condition: "== true"             # ... is active
      action: deny

Access levels: read, write, write_with_approval, deny.

Write check order (first failing check wins): tag-in-policy → access → value range → interlocks → rate of change → approval → allow.

Demo

python examples/demo.py
otgate demo — agent interacting with a reactor via the policy gateway
---------------------------------------------------------------------
  read temperature (PV)                            ALLOW read allowed -> 55.0
  write setpoint = 60 degC (in range)              ASK   write requires human approval
  write setpoint = 200 degC (out of range)         DENY  value 200.0 is outside allowed range [40.0, 80.0]
  write setpoint = 60 degC while ESD active        DENY  interlock active: ns=2;s=Reactor.ESD == True (current ns=2;s=Reactor.ESD = True)
  write setpoint = 78 degC one second later        DENY  rate of change too high: |78.0 - 50.0| = 28 in 1s exceeds 5 per 60s

audit log
---------
{"timestamp": "...", "action": "read",  "node_id": "ns=2;s=Reactor.TIC101.PV", "value": null,  "decision": "ALLOW", "reason": "read allowed", "shadow": false, "executed": true}
{"timestamp": "...", "action": "write", "node_id": "ns=2;s=Reactor.TIC101.SP", "value": 60.0,  "decision": "ASK",   "reason": "write requires human approval", "shadow": false, "executed": false}
{"timestamp": "...", "action": "write", "node_id": "ns=2;s=Reactor.TIC101.SP", "value": 200.0, "decision": "DENY",  "reason": "value 200.0 is outside allowed range [40.0, 80.0]", "shadow": false, "executed": false}
{"timestamp": "...", "action": "write", "node_id": "ns=2;s=Reactor.TIC101.SP", "value": 60.0,  "decision": "DENY",  "reason": "interlock active: ns=2;s=Reactor.ESD == True (current ns=2;s=Reactor.ESD = True)", "shadow": false, "executed": false}
{"timestamp": "...", "action": "write", "node_id": "ns=2;s=Reactor.TIC101.SP", "value": 78.0,  "decision": "DENY",  "reason": "rate of change too high: |78.0 - 50.0| = 28 in 1s exceeds 5 per 60s", "shadow": false, "executed": false}

Run as an MCP server

otgate exposes: read_tag, write_tag, browse, get_audit_log, and the operator approval tools list_pending, approve, deny.

otgate                      # console script (stdio transport)
python -m otgate.server     # equivalent

Configuration is via environment variables (so the backend switches without code changes):

Variable Default Meaning
OTGATE_BACKEND fake fake or asyncua
OTGATE_POLICY examples/reactor_policy.yaml policy YAML path
OTGATE_AUDIT audit.jsonl audit log path
OTGATE_SHADOW (off) 1/true to enable shadow mode
OTGATE_RATE_HISTORY (in-memory) path to a JSONL file to make rate-of-change history survive restarts
OTGATE_OPCUA_ENDPOINT required when backend is asyncua
OTGATE_AGENT_TOKEN bearer token for the single-agent HTTP channel
OTGATE_AGENTS path to agents.yaml for multi-agent mode (overrides single-agent)
OTGATE_OPERATOR_TOKEN bearer token for the operator HTTP channel (must differ from every agent token)
OTGATE_HOST / OTGATE_AGENT_PORT / OTGATE_OPERATOR_PORT 127.0.0.1 / 8770 / 8771 HTTP bind host and ports

Example MCP client config (FakeBackend):

{
  "mcpServers": {
    "otgate": {
      "command": "otgate",
      "env": { "OTGATE_BACKEND": "fake" }
    }
  }
}

Connecting a real OPC UA server

No code changes — install the extra and point the config at your server:

pip install -e ".[opcua]"
export OTGATE_BACKEND=asyncua
export OTGATE_OPCUA_ENDPOINT=opc.tcp://localhost:4840
otgate

The backend lives behind an abstract interface (otgate/backends/base.py) with two implementations — FakeBackend (in-memory simulator, no dependencies) and AsyncuaBackend (real OPC UA). asyncua is imported lazily, so the fake backend, the tests and the demo run without it.

Shadow mode

With OTGATE_SHADOW=1, a write that the engine allows is not executed on the backend — instead the audit records a "WOULD execute" line with executed: false. This lets you run an agent and see what it would do to the process without any real effect.

Human approval workflow

A write_with_approval tag returns ASK. Rather than silently drop the write, otgate parks it as a pending request with a TTL and hands the agent an approval id. A human then resolves it through the operator tools:

  • list_pending — show parked write requests.
  • approve <id> — approve and execute, after re-checking policy against the current process state. If an interlock tripped or the value drifted out of range while the request waited, the approval is recorded but the write is blocked — an approval is intent, never a blind execute.
  • deny <id> — reject; the write never runs.

Requests that nobody answers within the TTL expire (fail-safe: silence means no). Every step — the ASK, the approval/denial, the eventual execution — is audited.

The stdio server exposes all tools in one process (fine for local use). For a real deployment, run the two authenticated HTTP channels below so the agent physically cannot reach approve/deny.

Deployment & security

For anything beyond local experimentation, run otgate over HTTP as two separate channels, each behind its own bearer token:

  • agent channelread_tag, write_tag, browse
  • operator channelget_audit_log, list_pending, approve, deny

The agent holds only the agent token, so it cannot even see the approval tools — isolation is by channel, not by convention.

export OTGATE_AGENT_TOKEN=$(openssl rand -hex 32)
export OTGATE_OPERATOR_TOKEN=$(openssl rand -hex 32)   # must differ from agent
export OTGATE_BACKEND=asyncua
export OTGATE_OPCUA_ENDPOINT=opc.tcp://127.0.0.1:4840
otgate-http     # agent on :8770/mcp, operator on :8771/mcp

Every request must carry Authorization: Bearer <token>; anything else gets 401. Tokens are compared in constant time. otgate refuses to start if either token is unset or if the two are equal.

Network isolation is not optional. otgate is a soft policy layer: if the OPC UA server is reachable directly, an agent can bypass the gateway entirely and the policy means nothing. A safe deployment therefore requires:

  1. The OPC UA server accepts connections only from the otgate host/process (bind to loopback or a private segment; firewall everything else).
  2. The agent can reach only the agent HTTP channel — never the OPC UA server and never the operator channel.
  3. The operator channel is reachable only by the human/console that approves.

Put another way: otgate is effective exactly when it is the only path to the server. It complements — never replaces — hardware interlocks / SIS.

Multiple agents with different rights

To run several agents — each with its own token, its own policy, and its own identity in the audit trail — point OTGATE_AGENTS at an agents.yaml:

# examples/agents.yaml
- id: diagnostics
  token: "…secret A…"
  policy: policies/diagnostics.yaml   # read-only
- id: optimizer
  token: "…secret B…"
  policy: policies/optimizer.yaml     # may write the setpoint (with approval)
export OTGATE_AGENTS=examples/agents.yaml
export OTGATE_OPERATOR_TOKEN=$(openssl rand -hex 32)   # must differ from all agent tokens
export OTGATE_OPERATOR_PORT=8779                       # outside the agent port range
otgate-http

Each agent is served on its own port (from OTGATE_AGENT_PORT upward) behind its own token, so the diagnostics agent physically cannot use the optimizer's rights and vice versa. All agents share one backend, one audit log, one rate-history and one approval store — so rate limits are global per tag and an operator sees every agent's pending approvals. Every audit line carries the agent that made the call; when an operator approves a parked write, it is attributed to the agent that requested it, not the operator.

Startup is fail-closed: otgate refuses to launch on a duplicate id/token, a missing policy file, an operator token that matches an agent token, or an operator port that collides with the agent port range.

Resilience & health

otgate fails closed when the backend is unreachable — it never turns an outage into a silent success:

  • A read or write during an outage returns an ERROR decision (not an exception, not a fake success) and is written to the audit log with executed: false.
  • A write whose interlock cannot be read is denied — otgate will not run a write it could not safety-check.
  • A parked write approved during an outage is not executed; it stays pending (or is denied on the fail-closed re-check) so the operator can retry.

The real OPC UA backend auto-reconnects: a dropped connection triggers a bounded retry-with-backoff and one operation retry before giving up with a BackendError. A missing tag stays a plain error and never triggers reconnects.

Each HTTP channel exposes an unauthenticated GET /health for liveness probes — status only, never tag data:

curl http://127.0.0.1:8770/health
# {"status":"ok","backend":"up","pending_approvals":0}      # 200
# {"status":"degraded","backend":"down","pending_approvals":0}  # 503 when the backend is unreachable

Opening /health does not open anything else — /mcp still requires the token.

If the otgate process itself dies, the agent simply loses its channel (no process, no access) while the physical process keeps running on the PLC — which is the safe direction. Run otgate under a supervisor (systemd, a container restart policy) and point your monitor at /health.

Performance & fidelity

otgate is a policy layer, not a signal transformer — it decides whether a call may pass, it does not reshape the value. Measured against the bundled asyncua reactor simulator over a real opc.tcp:// connection:

  • No signal distortion. Values written through otgate read back byte-for-byte identical from the server — worst absolute error 0 across values from 0.1 to 123456.789 and π to full double precision. otgate never rounds, rescales or coerces; the value goes to asyncua as-is and the type is the server's.
  • No data loss on allowed traffic; intentional loss on denied traffic — a DENY/ASK write never reaches the server (that is the whole point), and every call, allowed or not, produces exactly one append-only audit line.
  • Latency overhead ≈ +0.16 ms/call (mean) over the raw backend read — about +20 % relative on a sub-millisecond local read. The policy check itself is microseconds; audit.record() is ~0.03 ms (the file handle is kept open and flushed, not reopened per call). Writes add one extra backend read for the rate/interlock checks (a deliberate safety round-trip).

This is comfortably fast for the intended use — an LLM/agent issuing setpoints on the scale of seconds. otgate is not designed to sit inside a real-time control loop (PLC scan-cycle, millisecond determinism); deterministic control stays below it in the PLC/DCS. Audit durability is OS-level (flushed on every record, survives a process crash) but not fsync'd per line — a stricter mode is a TODO.

Tests

pytest -m "not integration"   # unit tests — no OPC UA dependency (the default promise)
pytest -m integration         # end-to-end against a real asyncua server (needs the opcua extra)
pytest -m asi02               # just the OWASP ASI02 evidence (see docs/threat-model.md)
pytest                         # everything

The unit suite runs entirely on the FakeBackend with no external dependencies. Each policy rule has a test proving it works: in-range → ALLOW/ASK, out-of-range → DENY, ESD interlock → DENY, over-rate → DENY, approval tag → ASK, read-only → DENY, tag-not-in-policy → DENY — plus policy validation, audit fields, shadow mode, rate-history persistence, the approval workflow, channel auth/isolation, per-agent policies, and fail-closed/health behaviour.

The integration suite (tests/test_integration_asyncua.py) starts the asyncua reactor simulator on a fresh port and drives the same scenarios — including an approval that really lands on the server and a mid-session server stop that must fail closed — over a live opc.tcp:// connection. It is skipped automatically when asyncua is not installed.

Both suites run in CI (GitHub Actions) on Python 3.11 and 3.12.

What this does NOT do yet (v0.1)

Honest limitations — these are deliberate cuts, not oversights:

  • No agent roles. Every caller is treated the same; there is no per-identity policy.
  • No time windows. You cannot express "only during the day shift".
  • Scalars only. Values are numbers or booleans; arrays/structs are not supported.
  • Single client. No multi-user access, queueing, or locking.
  • Agent config is static. Multiple agents, each with their own token, policy and audit identity, are supported via agents.yaml. But the set of agents is read at startup — there is no live add/revoke; changing it means a restart. Tokens are long-lived (no rotation/expiry).
  • max_rate is wall-clock and per-process. It measures against the last write otgate let through, not the true historian trend. Rate history is in-memory by default; set OTGATE_RATE_HISTORY to a file path to make it durable across restarts (otherwise a restart empties it and the first post-restart write to a rate-limited tag is not rate-checked).
  • No GUI.

Roadmap

  • Live agent management (add/revoke without restart, token rotation/expiry)
  • Time-window conditions (shifts, maintenance windows)
  • Richer trend-based rate limits (persisted rate history landed via OTGATE_RATE_HISTORY)
  • More interlock actions beyond deny
  • High availability (otgate is single-instance today; a crash drops agent access until restart)

License

Apache-2.0. See LICENSE.

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